Webasto BCT010300C Manual de Reparação

Consulte online ou descarregue Manual de Reparação para Refrigeradores para vinho Webasto BCT010300C. Webasto BCT010300C Repair manual Manual do Utilizador

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Bunk Cooler
BlueCool Truck
Service and Repair Manual
Improper installation or repair of Webasto heating and cooling systems can cause
fire or the leakage of deadly carbon monoxide leading to serious injury or death.
Installation and repair of Webasto heating and cooling systems requires special
Webasto training, technical information, special tools and special equipment.
NEVER attempt to install or repair a Webasto heating or cooling system unless you
have successfully completed the factory training course and have the technical skills,
technical information, tools and equipment required to properly complete the
necessary procedures.
ALWAYS carefully follow Webasto installation and repair instructions and heed all
WARNINGS.
Webasto rejects any liability for problems and damage caused by the system being
installed by untrained personnel.
This manual covers BlueCool Truck models with part number:
BCT010300A (06/2005 to 06/2006)
BCT010300B (06/2006 to 07/2006)
BCT010300C (07/2006 to 06/2007)
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Resumo do Conteúdo

Página 1 - BlueCool Truck

Bunk CoolerBlueCool TruckService and Repair Manual– Improper installation or repair of Webasto heating and cooling systems can cause fire or the leaka

Página 2

General DescriptionWebasto Product N.A., Inc. 8 www.techwebasto.com™2.9 High/Low Refrigerant Pressure SwitchLocated on top of the compressor, the refr

Página 3 - Table of Contents

Functional Descriptionwww.webasto.us 9 Webasto Product N.A., Inc.™3. Functional Description3.1 General InformationThe control module is designed with

Página 4

Functional DescriptionWebasto Product N.A., Inc. 10 www.techwebasto.com™3.3 Discharge Mode (Bunk Cooling)3.3.1 Vehicle Key OFF - no 12V reference sign

Página 5 - 1. Introduction

Technical Datawww.webasto.us 11 Webasto Product N.A., Inc.™4. Technical Data4.1 General InformationUnless tolerances are shown within the technical da

Página 6

Technical DataWebasto Product N.A., Inc. 12 www.techwebasto.com™4.1.3 Technical Data of the Circulating PumpTable 3. Technical Data - Circulating Pump

Página 7 - 2. General Description

Technical Datawww.webasto.us 13 Webasto Product N.A., Inc.™4.2.2 Air-handler AssemblyFigure 15. Dimensions - Air-handler Assembly179.8 mm(7.04 in.)61

Página 8

Troubleshooting – BlueCool Truck Electrical SystemWebasto Product N.A., Inc. 14 www.techwebasto.com™5. Troubleshooting – BlueCool Truck Electrical Sys

Página 9 - BTC010092A

Troubleshooting – BlueCool Truck Electrical Systemwww.webasto.us 15 Webasto Product N.A., Inc.™Special instructions:1. If no refrigerant pressure is d

Página 10 - General Description

Troubleshooting – BlueCool Truck Electrical SystemWebasto Product N.A., Inc. 16 www.techwebasto.com™Table 6. Symptom:System begins operation after 1/2

Página 11 - 3. Functional Description

Troubleshooting – BlueCool Truck Electrical Systemwww.webasto.us 17 Webasto Product N.A., Inc.™Checking for battery voltage (constant) at control modu

Página 13 - 4. Technical Data

Troubleshooting – BlueCool Truck Electrical SystemWebasto Product N.A., Inc. 18 www.techwebasto.com™Checking for a 12 volt switched output signal at c

Página 14

Troubleshooting – BlueCool Truck Electrical Systemwww.webasto.us 19 Webasto Product N.A., Inc.™Checking 12 volt constant positive from batteries (20 a

Página 15

Troubleshooting – BlueCool Truck Electrical SystemWebasto Product N.A., Inc. 20 www.techwebasto.com™Checking power inverter switching relay activation

Página 16 - Electrical System

Troubleshooting – BlueCool Truck Electrical Systemwww.webasto.us 21 Webasto Product N.A., Inc.™Checking continuity through ambient temperature thermos

Página 17

Troubleshooting – BlueCool Truck Electrical SystemWebasto Product N.A., Inc. 22 www.techwebasto.com™Checking 110 volts AC output of power inverterFigu

Página 18

Troubleshooting – BlueCool Truck Electrical Systemwww.webasto.us 23 Webasto Product N.A., Inc.™5.3 Malfunctions with System in Discharge Mode and Vehi

Página 19 - Key Switch

Troubleshooting – BlueCool Truck Electrical SystemWebasto Product N.A., Inc. 24 www.techwebasto.com™Checking circulation pump circuit at control modul

Página 20 - > 30 min

Troubleshooting – BlueCool Truck Electrical Systemwww.webasto.us 25 Webasto Product N.A., Inc.™Checking circulation pump circuit at pumpFigure 30. Cir

Página 21 - (DC Voltage)

Troubleshooting – Refrigerant CompressorWebasto Product N.A., Inc. 26 www.techwebasto.com™6. Troubleshooting – Refrigerant Compressor6.1 General Infor

Página 22 - Continuity

Troubleshooting – Refrigerant Compressorwww.webasto.us 27 Webasto Product N.A., Inc.™• Never reset a breaker or replace a fuse without first checking

Página 23

Table of Contentswww.webasto.us 1 Webasto Product N.A., Inc.™Contents Page1. Introduction 31.1 Safety and General Information . . . . . . . . . . .

Página 24 - Haut Voltage! Courant

Troubleshooting – Refrigerant CompressorWebasto Product N.A., Inc. 28 www.techwebasto.com™6.2.8 System Flushing, Purging, and Pressure Testing for Lea

Página 25

Troubleshooting – Refrigerant Compressorwww.webasto.us 29 Webasto Product N.A., Inc.™6.2.9 System ChargingFailure to properly charge the system can re

Página 26

Troubleshooting – Refrigerant CompressorWebasto Product N.A., Inc. 30 www.techwebasto.com™6.3 Troubleshooting Table – Refrigerant Compressor and Relat

Página 27 - To Main System Harness

Troubleshooting – Refrigerant Compressorwww.webasto.us 31 Webasto Product N.A., Inc.™6.4 Identifying Compressor Electrical ProblemsThis section descri

Página 28 - Compressor

Troubleshooting – Refrigerant CompressorWebasto Product N.A., Inc. 32 www.techwebasto.com™6.4.1 Checking for a Ground Fault (a Short to Ground)Step 1:

Página 29 - 6.2.7 Compressor Removal

Troubleshooting – Refrigerant Compressorwww.webasto.us 33 Webasto Product N.A., Inc.™6.4.2 Checking for Continuity and Proper ResistanceIf no ground f

Página 30 - Testing for Leaks

Troubleshooting – Refrigerant CompressorWebasto Product N.A., Inc. 34 www.techwebasto.com™6.4.3 Checking for Other Electrical Problems in Single Phase

Página 31 - 6.2.13 Follow the Labels

Troubleshooting – Refrigerant Compressorwww.webasto.us 35 Webasto Product N.A., Inc.™6.5 Checking for Adequate Compressor PumpingBefore checking for a

Página 32

Compressor Replacement and System ServiceWebasto Product N.A., Inc. 36 www.techwebasto.com™7. Compressor Replacement and System Service7.1 System Clea

Página 33 - Problems

Compressor Replacement and System Servicewww.webasto.us 37 Webasto Product N.A., Inc.™1. Evacuate the system to 29 inches vacuum. Break vacuum with r

Página 34

Table of Contentswww.webasto.us 2 Webasto Product N.A., Inc.™6.2.8 System Flushing, Purging, and Pressure Testing for Leaks . . . . . . . . . . . . .

Página 35 - Resistance

Circuit DiagramsWebasto Product N.A., Inc. 38 www.techwebasto.com™8. Circuit DiagramsFigure 35. Wiring Schematic (Early Version)VVVVVVREAR VIEW1234567

Página 36 - Capacitor

Component Replacement - Refrigeration Unitwww.webasto.us 39 Webasto Product N.A., Inc.™9. Component Replacement - Refrigeration UnitFigure 36. Refrige

Página 37 - Under Warranty?

Component Replacement - Refrigeration UnitWebasto Product N.A., Inc. 40 www.techwebasto.com™10. Install new compressor in reverse order of removal and

Página 38 - System Service

Component Replacement - Refrigeration Unitwww.webasto.us 41 Webasto Product N.A., Inc.™9.4 Thermal Expansion Valve (TXV) ReplacementRead over Section

Página 39

Component Replacement - Refrigeration UnitWebasto Product N.A., Inc. 42 www.techwebasto.com™9.5 Pressure Switch ReplacementRead over Section 9.1 befor

Página 40 - 8. Circuit Diagrams

Component Replacement - Refrigeration Unitwww.webasto.us 43 Webasto Product N.A., Inc.™9.7 Ambient Temperature Switch Replacement1. Switch the power i

Página 41 - Refrigeration Unit

Component Replacement Air-handler AssemblyWebasto Product N.A., Inc. 44 www.techwebasto.com™10.Component ReplacementAir-handler AssemblyFigure 43. Air

Página 42 - ® unit or

Component Replacement Air-handler Assemblywww.webasto.us 45 Webasto Product N.A., Inc.™3. Turn cover over and remove control knobs. Knobs are held on

Página 43 - ® unit or similar equipment

Coolant CircuitWebasto Product N.A., Inc. 46 www.techwebasto.com™11.Coolant CircuitUNDER NO CIRCUMSTANCES SHOULD PURE WATER BE ALLOWED TO ENTER THE BL

Página 44 - 9.6 Condenser Fan Replacement

Coolant Circuitwww.webasto.us 47 Webasto Product N.A., Inc.™11.2 Heat Exchanger ReplacementRemoval1. Follow directions in Sec. 10.2 "Air-handler

Página 45

Introductionwww.webasto.us 3 Webasto Product N.A., Inc.™1. Introduction1.1 Safety and General InformationRead this manual in its entirety before insta

Página 46 - Air-handler Assembly

Coolant CircuitWebasto Product N.A., Inc. 48 www.techwebasto.com™Figure 53. Circulating pump - orientation0°85°0°CorrectWrong

Página 47 - 10.4 Fan Replacement

Warrantywww.webasto.us 49 Webasto Product N.A., Inc.™12.WarrantyWEBASTO BlueCool ® TRUCK AIRCONDITIONING LIMITED WARRANTY Webasto warrants Webasto Bl

Página 48 - 11.Coolant Circuit

WarrantyWebasto Product N.A., Inc. 50 www.techwebasto.com™

Página 49

Warrantywww.webasto.us 51 Webasto Product N.A., Inc.™

Página 50

Webasto Product N.A., Inc.15083 North RoadFenton, MI 48430Technical Assistance HotlineUSA: (800) 860-7866Canada: (800) 667-8900www.webasto.uswww.techw

Página 51 - 12.Warranty

IntroductionWebasto Product N.A., Inc. 4 www.techwebasto.com™1.4 Vehicle Requirements (Installation Review)An alternator rated 30Amps above original e

Página 52

General Descriptionwww.webasto.us 5 Webasto Product N.A., Inc.™2. General DescriptionThe BlueCool Truck system is based on the refrigeration principle

Página 53

General DescriptionWebasto Product N.A., Inc. 6 www.techwebasto.com™2.3 Air-handler AssemblyThe air-handler assembly is mounted inside the sleeper com

Página 54

General Descriptionwww.webasto.us 7 Webasto Product N.A., Inc.™2.7 Digital Core Temperature SensorLocated on the back wall of the cold storage assembl

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